High-Power 500W Laser System with Ultra-Fast Laser Head for Industrial Applications

The High-Power 500W Laser System represents a cutting-edge solution for demanding industrial laser processing applications. This complete laser system integrates a robust 500W laser source with a specialized ultra-fast laser head, designed to deliver exceptional performance in cutting, welding, engraving, and surface treatment operations. Engineered for reliability and precision, this system is suitable for manufacturing environments, research facilities, and specialized workshops requiring high-power laser capabilities with rapid processing speeds.

Key Features

• High Power Output: 500W laser power for demanding industrial applications

• Ultra-Fast Processing: Specialized laser head enables rapid material processing

• Complete System Solution: Includes laser source, processing head, and control interfaces

• Industrial-Grade Construction: Designed for continuous operation in manufacturing environments

• Precision Beam Delivery: High-quality optics ensure consistent beam quality and focus stability

• Versatile Applications: Suitable for cutting, welding, engraving, and surface modification

• Integrated Cooling System: Efficient thermal management for extended operation

• User-Friendly Interface: Simple control system for easy operation and integration

Technical Specifications

Laser Source Specifications:

• Laser Type: Fiber Laser (or specify based on actual product)

• Output Power: 500W continuous wave

• Wavelength: 1064nm (standard), other wavelengths available

• Beam Quality: M² < 1.2

• Power Stability: ±2% over 8 hours

• Operating Mode: Continuous wave, modulated, or pulsed operation

• Cooling Method: Integrated water cooling system

• Electrical Requirements: 220V AC, 50/60Hz, single phase (or specify)

• Power Consumption: < 3.5 kVA at maximum output

Laser Head Specifications:

• Head Type: Ultra-fast processing head for high-speed applications

• Focusing Optics: High-quality lenses with protective coatings

• Focal Length: Customizable based on application (standard: 100mm, 150mm, 200mm)

• Spot Size: Adjustable from 0.05mm to 0.5mm

• Maximum Processing Speed: Up to 100 m/min (depending on material)

• Nozzle Types: Multiple nozzle options for different applications

• Height Sensor: Automatic capacitive or inductive height sensing

• Collimation System: Integrated beam collimation optics

• Protective Windows: Replaceable protective glass with quick-change mechanism

System Dimensions & Physical Specifications:

• Laser Source Dimensions: 600mm × 400mm × 300mm (approximate)

• Laser Head Dimensions: 220mm × 180mm × 150mm (approximate)

• Total System Weight: Approximately 45 kg

• Cable Length: Standard 3m between source and head (extendable)

• Mounting: Standard industrial mounting points and brackets

• Enclosure Rating: IP54 protection (dust and water resistant)

• Operating Temperature: 10°C to 40°C

• Storage Temperature: -10°C to 50°C

• Humidity Range: 10% to 80% non-condensing

Control & Interface:

• Control System: Digital laser controller with touchscreen interface

• Communication Protocols: Ethernet, RS-232, USB, optional fieldbus interfaces

• Software Compatibility: Compatible with standard CAD/CAM software

• Safety Features: Emergency stop, door interlocks, temperature monitoring

• User Interface: Multilingual touchscreen control panel

• Programming: Teach mode, manual control, automated operation

SKU Details

Complete System Packages:

• SKU-LS-500W-BASIC: Basic 500W laser system with standard laser head

• SKU-LS-500W-PRO: Professional package with ultra-fast laser head and enhanced features

• SKU-LS-500W-PREMIUM: Premium package with all accessories, extended warranty, and training

Laser Head Options:

• SKU-LH-STANDARD: Standard laser processing head

• SKU-LH-ULTRAFAST: Ultra-fast laser head for high-speed applications

• SKU-LH-ROTARY: Rotary laser head for cylindrical part processing

• SKU-LH-3D: 3D laser processing head for complex geometries

Application-Specific Packages:

• SKU-APP-CUTTING: Optimized for metal cutting applications

• SKU-APP-WELDING: Configured for laser welding operations

• SKU-APP-ENGRAVING: Specialized for high-precision engraving

• SKU-APP-CLADDING: Designed for surface cladding and hardening

Accessory Packages:

• SKU-ACC-COOLING: Enhanced cooling system package

• SKU-ACC-EXHAUST: Fume extraction system

• SKU-ACC-WORKHOLDING: Workholding and fixturing solutions

• SKU-ACC-TRAINING: Installation and operation training package

• SKU-ACC-MAINTENANCE: Annual maintenance and service package

Applications

• Metal Cutting: Stainless steel, carbon steel, aluminum, copper up to specified thickness

• Laser Welding: Precision welding for automotive, aerospace, and electronics

• Surface Engraving: Marking, serial numbers, logos, and decorative engraving

• Heat Treatment: Surface hardening, annealing, and tempering

• Cladding & Alloying: Surface modification and repair applications

• Additive Manufacturing: Laser metal deposition and 3D printing

• Research & Development: Material processing research and prototyping

• Medical Device Manufacturing: Precision cutting and welding of medical components

Performance Characteristics

• Cutting Capacity: Up to 10mm mild steel, 6mm stainless steel, 4mm aluminum

• Welding Speed: Up to 10 m/min for thin materials

• Positioning Accuracy: ±0.05mm

• Repeatability: ±0.02mm

• Beam Delivery: Flexible fiber optic cable (standard length: 10m)

• Process Monitoring: Optional camera and sensor systems

• Safety Compliance: Meets international laser safety standards (Class 1 enclosure)

Safety Features

• Full Enclosure: Complete safety enclosure with interlocked doors

• Laser Safety: Class 1 laser product when enclosed

• Emergency Systems: Emergency stop buttons, laser power interlock

• Fume Extraction: Integrated fume extraction port

• Temperature Monitoring: Continuous monitoring of critical components

• Beam Shutter: Safety shutter to block laser beam when not in use

• Warning Systems: Audible and visual warning indicators

Installation Requirements

• Power Supply: 220V/380V AC, stable power source with proper grounding

• Cooling Water: Clean, filtered water with proper flow and temperature control

• Compressed Air: Dry, clean compressed air for assist gas and cooling

• Exhaust System: Proper fume extraction system

• Installation Space: Adequate space for operation and maintenance access

• Environmental Conditions: Clean, temperature-controlled environment recommended

Package Includes

• 1 × 500W Laser Source Unit

• 1 × Ultra-Fast Laser Processing Head

• 1 × Fiber Optic Beam Delivery Cable (standard length)

• 1 × Cooling System Unit

• 1 × Control Panel with Touchscreen Interface

• 1 × Set of Standard Nozzles and Consumables

• 1 × Tool Kit for Maintenance

• 1 × Comprehensive User Manual

• 1 × Installation Guide

• 1 × Basic Safety Enclosure Components

• 1 × Set of Connection Cables and Hoses

Quality Assurance & Support

• Warranty: Standard 12-month warranty on all components

• Calibration: Factory calibrated and tested before shipment

• Documentation: Complete technical documentation provided

• Training: Optional on-site or remote training available

• Technical Support: Dedicated technical support team

• Spare Parts: Comprehensive spare parts inventory available

• Service Contracts: Annual maintenance contracts available

For detailed application specifications, custom configurations, or technical consultation regarding integration into your manufacturing process, please contact our industrial laser solutions team. We provide comprehensive support from system selection through installation and ongoing operation.